Magnaflux Zyglo ZL-27A Penetrant - 55 Gallon Drum
Magnaflux ZL-27A Level 3 Post Emulsifiable Fluorescent Penetrant
Post-emulsifiable ZL-27A is a Level 3, high-sensitivity Type 1 penetrant designed for inspections which require maximum process control and reliability, such as safety-critical aerospace testing.
Since ZL-27A is not water soluble, there is minimal risk of this penetrant being removed from a fine or shallow defect through over-washing to provide the highest reliability of any penetrant inspection method.
ZL-27A has a high flash point and provides long tank life when used in open dip tanks, but this penetrant can also be applied in a variety of other ways, including electrostatic spray.
To remove surface ZL-27A penetrant before developer application, use ZE-4E Method B lipophilic emulsifier or ZR-10E Method D hydrophilic emulsifier can be used.
ZL-27A is listed on the QPL SAE AMS 2644 Qualified Product List and is approved for use by Pratt & Whitney.
Benefits
Improve indication detection
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Clear, bright indications are easier to detect due to high UV and thermal stability – even for small flaws and discontinuities
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Indications stand out more since background fluorescence is minimized; emulsifiers only remove surface penetrant without the risk of over-washing
Maximize penetrant inspection process control
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Prevents over-washing since ZL-27A cannot be removed with water (unless combined with an emulsifier)
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PE penetrant system is less susceptible to human error since only surface penetrant is removed in the final rinse stage
Wide range of inspections
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Inspect a wide range of high-value components without fear of corrosion or specification non-conformance
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Meets all major industry and NDT specification requirements, including Aerospace Prime and OEM specs, AMS 2644 and ISO 3452
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Maximize operator comfort and safety
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Promotes better inspection quality by providing the operator with a more comfortable work environment
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Reduces discomfort from strong odors
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Exceeds all EHS requirements
Features
- Level 3 high sensitivity
- Post emulsifiable
- Bright indications
- Resists over-washing or over-removal
- High flash point
- Wide range of application methods
- Low odor
- Very low toxicity
- Alloy compatibility
- High thermal resistance
- High UV stability
- QPL SAE AMS 2644 Qualified Product List
- Approved for use by Pratt & Whitney
Specifications
- AECL
- AMS 2644
- ASME BPVC
- ASTM E1417
- ASTM E165
- Boeing BAC 5423 PSD 6-46 or 8-4
- Boeing PS-21202
- ISO 3452
- MIL-STD-2132
- MIL-STD-271
- NAVSEA T9074-AS-GIB-010/271
- Pratt & Whitney PMC 4353
- QPL SAE AMS 2644
Applications
Defect location: open to surface
Ideal for:
- Detecting fine discontinuities
- Critical components
- Precision castings
- Precision forgings
- Machined components
- Immersion dip tank
- Electrostatic spray
Defect examples:
- Fine cracks
- Seams
- Porosity
Use Recommendations
NDT Method: Fluorescent Penetrant Testing
Type: Type 1
Methods: Method B, Method C or Method D
Sensitivity Level: Level 3, high sensitivity
Required Equipment: UV light source, like the EV6000
Temperature Range: 40 to 125°F / 4 to 52°C
Container Size & Part Number
Aerosol can, case of 12 01-3187-78
5 gal / 18.9 L pail 01-3187-40
20 gal / 75.7 L drum 01-3187-30
55 gal / 208 L drum 01-3187-45